Heat Dissipation and Thermal Insulation

What is Heat dissipation?

Heat is a type of energy. The thermal energy of high temperature is usually high. The heat dissipation is used to transfer thermal energy to other places, and reduces the temperature so that the whole object can reach a balance with the temperature of the surrounding environment.

Three heat dissipation methods

Enhance Heat Transfer and Temperature Control-Conduction

Design for improving heat transfer to decrease component and housing temperature to meet thermal specifications. Ex.: Thermal design for electronic devices, etc.

What is Thermal Conductivity and how to calculate thermal conductivity?

According to Fourier's Law, describe the direction of heat conduction. It is to move from high temperature to low temperature, let the whole environment or object, until it reaches a state of thermal equilibrium.
The calculating thermal conductivity is as follows:

Heat conduction is mainly affected by four factors:
Material/Heat dissipation path/Contact area/Temperature distribution

The formula for calculating thermal conductivity. - Grand-Tek
Heat Dissipation and Thermal Insulation - Grand-Tek

Q is heat conduction.
k is the thermal conductivity constant. Different materials will affect the k value.
A is the contact area. The larger the area, the better the heat conduction effect.
𝑻𝟐−𝑻𝟏 is the temperature change. The heat will go from high temperature to low temperature, so the heat dissipation path can be seen.
d is the thickness of the material. This affects the speed of heat transfer.
Calculating thermal conductivity is influenced by these four factors.

Heat Insulation Design

Design for decreasing the heat transfer to enhance the insulation purpose.

What are thermal insulation examples?

In daily life, there are many examples of thermal insulation. For example, the handle of the pot is often made of wood, so that when cooking food, the hand can be held for a long time without burning.

Heat Dissipation and Thermal Insulation - Grand-Tek

As mentioned above, the thermal conductivity k will affect the thermal conductivity. The thermal conductivity of wood is approximately 0.17 (W/m.k). Pure iron is about 73 (W/m.K). The thermal conductivity is about 400 times different

Thermal conductivity of different materials
Material Conductivity,k (W/moC)
Rubber 0.13
Glass 0.78
Water 0.556
Air 0.026
Dry wood 0.17

Thermal Interface Materials - Conduction information

Due to roughness and flatness, there are many small gap and space between contacting surfaces. They fill the air and cause high thermal resistance since air is very bad in conduction (kair=0.026, kcu=386). The thermal interface materials (TIMs) is to replace air and reduce the thermal resistance at contacting surface.

Heat Dissipation and Thermal Insulation - Grand-Tek

Common Thermal Interface Materials

Material Gap Pad Grease PCM Adhesive
Thermal performance Medium High High Low
Re-use Yes No No No
Cost Expensive Normal Normal Cheap
Application Low power, multi heat source with on heatsink or heat spreader, contact to housing, gap filler. CPU, GPU, high power heat source CPU, GPU, high power heat source small chip with low power (<1W)

What is Convection?

Transmission of heat from one part of a liquid or gas to another by the movement of heated substances. Convection can only take place in the fluid. There are natural and force convection depending on the air flow conditions.
Calculate the heat dissipation based on the following formula:

Convection is mainly affected by three factors:
Air flow, heat exchange area, and temperature distribution.

Heat Dissipation and Thermal Insulation - Grand-Tek
Heat Dissipation and Thermal Insulation - Grand-Tek

Q is heat energy.
h is called the heat transfer coefficient and it is related to fluid conductivity, specific heat, density, viscosity, and velocity.
A is the heat exchange area. The larger the heat exchange area, the better the cooling effect.
𝑇𝑊 is the surface temperature;𝑇 is the ambient temperature. Here can see the temperature distribution.

What is Radiation?

Physics is the emission of energy as electromagnetic waves or as moving subatomic particles. In natural convection system, the radiation has to be considered in thermal design.

Heat Dissipation and Thermal Insulation - Grand-Tek

Thermal Improvement

Different heat dissipation components use different heat dissipation methods to transfer heat energy to other places to achieve the purpose of heat dissipation.

Component Level PCB Level System Level
Increase area for convection
  • Use heat sink
  • Use Heat spreader
  • Add copper pad on PCB
  • Increase housing dimension
  • Use copper foil, graphite sheet on housing inner side
Improve conduction
  • Use high conductivity material, heat pipe, Vapor Chamber
  • Add vias
  • Change housing material
  • PCB contact to housing
Increase cooling air
  • Use fan
  • Use air duct
  • Use fan
  • Use air duct
  • Venting hole design
  • Use fan
  • Use air duct
Increase radiation
  • Use anodized heatsink or spreader
  • Housing surface treatment
  • Use anodized heat spreader
  • Liquid cooling